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BETTER PLANNING REQUIRES BETTER ASSUMPTIONS AND FORMULAS - CANNABIS CULTIVATION CALCULATORS

Oct 9, 2024

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In the cultivation industry, success isn’t just about having the best genetics or ideal climate conditions. It's about planning with precision and making informed decisions based on solid data and well-researched formulas. From strategic planning to day-to-day operations, formulas allow cultivators to forecast biomass output, control expenses, and build proformas that predict profitability. This article will explore essential cultivation formulas and planning considerations that can help cultivators maximize performance and profitability. Please note that the examples below use hypothetical inputs, and market conditions differ over time and geographically. The following formulas use proven fundamentals and baselines from growers who have grown at scale.


Essential Cultivation Formulas and Their Impact


1. Wattage Per Square Foot

Calculating the wattage needed per square foot of canopy space ensures that the plants receive optimal light levels without overburdening the electrical system or HVAC requirements.

Wattage per sq ft, cultivation formulas
Wattage per Square Foot Cultivation Formula:


2. Production Costs Per Pound

Yearly cost projections help cultivators forecast and control expenses. The goal is to reduce costs yearly while maintaining or increasing production efficiency.

  • Year One Target: $1,200/lb of production or less

  • Year Two Target: $900/lb of production or less

These benchmarks give insight into expected cost reductions from efficiencies like energy savings, streamlined labor, and optimized environmental controls.


3. Facility and Canopy Proportions

Proper facility layout and space utilization is crucial. Allocating the right space for the vegetative and flower stages ensures the facility is optimized for production.

  • Vegetative Area: At least 20% of the total facility or 30-40% of the flower canopy area. This allocation ensures sufficient room for mothers, clones, and vegging plants.


4. Grams Per Watt

This formula measures the efficiency of energy use to yield. It can help cultivators set expectations for plant output per watt of light energy.


Grams per Watt Formula for Cultivations
Grams Per Watt Formula:



5. Yield Per Light

Understanding yield regarding pounds produced per light is crucial for operational planning.

  • Conversion:


1 lb = 454 grams, and 1 light = 500 watts, so a yield target might be set as 1 pound per 500-watt light.


6. Flowering Cycle Turnover

The typical flowering cycle is about 9 weeks, which allows approximately 5.77 crop turnovers per year (leaving time for padding between cycles).

  • Formula:

    Turnovers Per Year Cultivation Formula
    Turnovers Per Year Cultivation Formula:


  • Example: For a 9-week flowering cycle:

    Turnovers per Year=529≈5.77 turnovers/year\text{Turnovers per Year} = \frac{52}{9} \approx 5.77 \text{ turnovers/year}Turnovers per Year=952​≈5.77 turnovers/year

    This calculation accounts for downtime and allows cultivators to predict how often their canopy will be replenished yearly.


7. Revenue Projections

Revenue projections depend on yield and market prices. At $7 per gram, each pound would generate $2,500 in revenue.

Revenue Per Year Cultivation Formula
Revenue Per Year Cultivation Formula:


Example:

454 grams×7 dollars/gram=3,178 dollars per pound

For larger-scale operations, this projection can be expanded:

Annual Revenue Cultivation Formula
Annual Revenue Cultivation Formula:


8. Build Costs

The build-out of the facility is one of the most significant capital expenses. A good rule of thumb is to budget around $200-$300 per square foot for an entire cultivation facility, depending on the level of automation and technology used.


9. Water and HVAC Requirements

Watering and climate control must be planned based on the canopy size and plant needs.

  • Water Use: During peak flowering periods, cultivators should plan to use around 350 gallons of water per day for every 2,000 sq. ft. of canopy.

  • HVAC Needs: A general formula for HVAC load is 0.4 tons of AC per 1,000 watts of lighting to account for the heat load generated by lights and plants.


10. Staffing Needs

Labor costs are significant, and proper staffing ratios are crucial for smooth operations. General recommendations include:

  • Staffing Ratio: 1 employee per 500 sq. ft. of total canopy (including veg and flower).

  • Trimming Labor: Ten trimmers can process around 400 lbs per month of trimming labor, depending on automation levels. Proper planning ensures that post-production tasks are not bottlenecked.


11. Clone Density and Rack Capacity

Cloning is essential for maintaining production cycles. Planning for adequate cloning space is key for continuous operation.

  • Clone Density: 50-72 clones per box

  • Cloning Rack Capacity: 1 cloning rack should fit 2,000 clones, allowing for efficient use of space and maintaining plant inventory.


12. Dehumidification Requirements

Plants transpire about 93% of the water they take in, meaning that dehumidification is a critical aspect of environmental control.

  • Formula:

Dehumidification Load Cultivation Formula
Dehumidification Load Cultivation Formula:


  • Example: For 1,000 sq. ft. of canopy area using 175 gallons of water per day: 0.93×175 gallons=162.75 gallons to be dehumidified daily


13. Backup Water Supply

Cultivators must also plan for potential interruptions in water supply. A best practice is to store enough water to sustain plants for 3 days in the event of a disruption.


Strategic Planning for Cultivation Success

Each formula uniquely serves in the planning and operational phases of cultivation. These formulas allow cultivators to plan for water, labor, HVAC, and yield to maximize efficiency while minimizing risks. Here’s a step-by-step summary of how these formulas fit into your cultivation strategy:

  1. Projecting Yield: Use Grams per Watt and Yield per Light formulas to estimate how much biomass you’ll produce based on your lighting system.

  2. Optimizing Space: Ensure your veg space occupies 20-30% of the flower canopy, and that your facility build cost stays within the $200-$300 per square foot range.

  3. Planning Water and HVAC Needs: Use formulas to calculate water requirements (in gallons per day) and HVAC tonnage to prevent issues with plant stress due to heat or humidity fluctuations.

  4. Staffing and Post-Production: Match your labor needs to your canopy size and plan for trimming, cloning, and packaging based on plant turnover rates and yield.

  5. Budgeting for the Future: Set clear cost targets (e.g., $1,200/lb in Year 1 and $900/lb in Year 2) and forecast revenue based on the price per gram.


Conclusion

Successful cultivation requires more than good plants and an optimal environment—it requires data-driven decisions informed by reliable formulas. Using these calculations to plan your production, you ensure your facility is prepared for growth, efficiency, and profitability. Whether forecasting yield, planning for water and HVAC, or determining staffing needs, these formulas provide the foundation for a well-organized, profitable cultivation operation.

Oct 9, 2024

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